Voyage Repairs: Doing Repair Work While the Ship Sails

October 27, 2026

Voyage repairs let an owner fix or modify equipment without taking the ship out of service: a repair team boards at one port, works while the vessel trades and leaves at a later call. This guide explains how voyage repairs fit into the safety management system under the ISM Code. It covers pre-boarding agreements and control of the work at sea.

What voyage repairs are and when they make sense

A voyage repair team joins the vessel for a set period to repair, maintain or modify equipment. The assignment may span two port calls or several. The ship keeps its schedule. The work goes to the vessel instead of the vessel going to a yard.

Voyage repairs suit planned tasks that teams can split into sections while the ship remains in service. Examples include pipe renewals, auxiliary equipment overhauls and steelwork in areas the crew can isolate. Work that needs a dry hull, heavy lifting or long shutdowns of essential systems usually belongs in a yard repair period.

The owner can avoid days out of service. However, the team faces limited space, tools and spares, as well as changing weather. Meanwhile, the crew must keep operating the ship.

How the ISM Code frames voyage repairs

The ISM Code is the IMO's international standard for the safe management and operation of ships and for pollution prevention. It became mandatory on 1 July 1998, with the 1994 SOLAS amendments that introduced chapter IX. The Code has no chapter on voyage repairs, but several clauses decide how such a job is organised. The wording below follows the Code as reproduced in Annex I to Regulation (EC) No 336/2006.

  • Who is responsible. Under clause 1.1.2, the Company is the owner or another organisation or person that assumes responsibility for operating the ship. This may be a manager or bareboat charterer that also takes over the Code's duties. The Company plans voyage repairs within its safety management system (SMS), whoever supplies the team.
  • Maintenance. Clauses 10.1 and 10.2 cover maintenance procedures and conformity with relevant rules and company requirements. They call for inspections at appropriate intervals, reports of non-conformities and possible causes, corrective action and records.
  • Critical equipment. Clause 10.3 addresses equipment and technical systems whose sudden failure could create a hazardous situation. The SMS must identify these systems and promote their reliability, including regular testing of stand-by arrangements. If a repair takes such a system or its stand-by out of service during a passage, plan that through the SMS before departure.
  • Plans and authority. Section 7 asks for plans and instructions, including checklists as appropriate, for key shipboard operations, with tasks assigned to qualified personnel. Clause 1.4.3 requires defined levels of authority and lines of communication between shore and shipboard personnel.
  • Reporting. Clause 9.1 requires non-conformities, accidents and hazardous situations to be reported to the company, investigated and analysed.

Planning voyage repairs: what to agree before boarding

An unclear scope can cause problems long before a voyage repair team boards. Close these points before anyone travels.

PointWhat to agreeWhy it matters at sea
ScopeSystems, drawings, spares, materials, acceptance criteriaThere is no yard store to fall back on
DirectionShip's organisation or contractor's foreman, reporting linesISM 1.4.3: defined authority and communication
IsolationsWhich systems go out of service, when, and what covers themISM 10.3: critical equipment and stand-by
PermitsHot work, enclosed spaces and work at height under the ship's permit systemOne permit system on board, not two
Ports and datesEmbarkation and disembarkation ports, travel, visasThe passage length sets the working window
Berths and musterBerths, muster stations, lifesaving capacity for the extra personsPlan it before the first drill
RecordsTest results, reports, handover documentsISM 10.2: maintenance records are kept

Headcount should follow from this list, not the other way round. A small team with the right trades and a clear sequence can finish more in one passage than a large team waiting for isolations and parts.

Working on board while the ship sails

Clause 6.3 covers familiarisation for new personnel and those moving to new safety-related assignments. The Company must identify, document and provide essential instructions before sailing. Ask how the SMS applies this to riding personnel, and plan the briefing before departure.

Clause 8.1 requires procedures to identify, describe and respond to potential emergency shipboard situations. For a voyage repair team, this means knowing the alarms and muster station. Team members must also know how to make unfinished work safe during an emergency. Examples include a cut pipe or an open manhole.

Day to day, a short meeting with the chief engineer sets the next shift: permits, isolations, weather for deck work, and any port call that limits hot work. At the end, the team completes agreed tests and records the results. It also reports open points and their likely causes. This keeps the ship's records aligned with the work.

Legal note: posting rules and seagoing personnel

Teams that travel from one EU country to work on a vessel raise a question about posting rules. Directive 96/71/EC applies to undertakings established in a Member State which, in the framework of the transnational provision of services, post workers to the territory of a Member State. Article 1(2) states: "This Directive shall not apply to merchant navy undertakings as regards seagoing personnel."

Whether that exclusion reaches a repair contractor's team is a separate question. Check it for each case, looking at who employs the workers, where the ship is during the work and which national rules apply. This note is informative only: rules differ by country and must be checked for each case, together with social security and tax.

From RAM's projects

RAM's onboard records are not voyage repairs in the narrow sense, but they involve the same basic condition: the work front is on the vessel, so the team goes to the vessel.

Aboard Allseas Solitaire, an offshore pipelay vessel, RAM was engaged on an onboard technical assignment in the Netherlands, alongside, on a rotational arrangement with accommodation aboard. On the cruise vessel newbuild Icon of the Seas, RAM deployed a 40-person technical team for mechanical and interior outfitting works, including bathrooms, sanitary areas, stair assemblies and associated interior installation. The team worked three months at Meyer Turku in Finland, then four weeks in Cádiz, Spain, during the sea-trial phase. Both records are on the riding squads page.

RAM's marine services page starts from the point that marine projects run against narrow operational windows: a docking slot, a delivery date, a sailing schedule. The question is whether the right trade is on the work front while the window is open. On a voyage repair, that window is the passage between two ports.

Mobilising a voyage repair team

Before anyone travels, RAM reviews the scope, available drawings, specifications, programme, trades and site conditions. That review determines the headcount. Next, RAM matches capability to the task and checks qualifications and documentation. Finally, the parties agree scope, supervision, interfaces and deliverables.

The direction row in the planning table maps onto RAM's two delivery models. In workforce solutions, welders, pipefitters, fitters, electricians and complete crews join the client's organisation. RAM handles employment, documentation, mobilisation and administration. The client directs the work. In technical subcontracting, RAM organises the trades, supervision and coordination around the deliverables, interfaces and acceptance criteria in the contract.

If you are planning voyage repairs and want to agree scope, trades and onboard interfaces before the team travels, contact the RAM team.

Frequently asked questions

What are voyage repairs?
Repair, maintenance or modification work done by a team that joins the ship for a set period while it keeps trading, instead of taking the ship to a yard. It suits planned work that can be split into sections and can be done with the ship in service.
How does the ISM Code apply to a voyage repair team?
The Code sets duties for the Company that operates the ship, through its safety management system. Its clauses on maintenance, critical equipment, familiarisation and reporting shape how the repair is planned and controlled.
Does the Posting of Workers Directive cover repair teams on ships?
Article 1(2) of Directive 96/71/EC excludes merchant navy undertakings as regards seagoing personnel. Whether this reaches a contractor's repair team depends on the facts, so check it for each case and country.
What should be agreed before the team boards?
Scope and acceptance criteria, who directs the work, which systems will be isolated, the permit system, embarkation and disembarkation ports, berths and muster arrangements, and the records the team will hand over.

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